28 tips to keep your press brake in perfect condition

The bending machine is a heavy hydraulic machine in the sheet metal processing industry. It is a heavy industrial equipment that needs regular maintenance. Understanding the maintenance process of the bending machine is an important part of owning and using the bending machine.

Share 28 tips for bending machine maintenance

1. Clean the machine regularly

Regularly clean the surface of the bending machine and the mold surface with a clean cloth or soft brush to prevent the accumulation of dust and debris, which will help extend the life of the machine.

2. Check and lubricate moving parts

Regularly check the back gauge, guide rails and other moving parts of the bending machine and lubricate them as needed. Using the right lubricant can reduce wear and ensure smooth operation.

3. Keep the work area clean and tidy

Ensuring that the work area is kept clean and free of debris can prevent accidents and improve work efficiency.

4. Replace worn molds

Check the wear of the molds regularly and replace the worn molds in time. Using high-strength molds can ensure better bending effect and accuracy.

5. Calibrate the bending angle

Check and calibrate the bending angle regularly to ensure that the bending angle of the workpiece is accurate. Calibration can be performed using a goniometer or other measuring tools.

6. Check the electrical connection

Check the electrical connection of the bending machine regularly to ensure that all wiring is firm and reliable. If any problems are found, repair them immediately.

7. Maintain the hydraulic system

Regularly check the hydraulic system of the bending machine, including the hydraulic oil level, pipelines, seals, etc. Regularly replace the hydraulic oil and seals to extend the service life of the system.

8. Replace worn parts

Closely monitor the various components of the bending machine, such as bearings, guide rails, etc. Once signs of wear are found, they should be replaced in time to avoid causing greater damage.

9. Protect the workpiece from damage

Ensure that the mold is fixed reliably to avoid displacement or damage of the workpiece during the bending process.

10. Regularly calibrate the machine level

Use a level to regularly check the level of the bending machine and adjust it if necessary. This helps ensure stable operation of the machine.

11. Check safety protection devices

Regularly check various safety protection devices, such as photoelectric protection devices, safety doors, etc., to ensure that they are in good working condition.

12. Maintain the control system

Regularly check and maintain the control system of the bending machine to ensure that the control system is accurate and reliable.

13. Store spare parts

Prepare commonly used consumables and wearing parts for timely replacement and repair.

14. Record maintenance and care

Establish detailed maintenance and care records, including repair conditions, replacement parts, calibration data, etc. This helps to understand the status of the machine and prevent problems.

15. Reasonably arrange production plans

Reasonably arrange production plans, avoid overloading of the bending machine, and appropriately arrange shutdowns for maintenance.

16. Train operators

Ensure that operators have received professional training and master the correct operation and maintenance methods.

17. Use the right mold

Choosing the right mold and lower mold notch according to different materials, thicknesses, and lengths can improve the bending effect and extend the service life of the mold.

18. Regularly checking the parallelism of the free height of the bending machine will help maintain the straightness of the slider of the bending machine.

19. Pay attention to the quality of the workpiece

Before bending the workpiece, carefully check the material, size, and surface condition of the workpiece to avoid failures due to workpiece quality problems.

20. Make preparations

Before starting the bending operation, make sure that you have made adequate preparations, such as measuring, marking, and fixing.

21. Comply with safety operating procedures

Strictly comply with the safety operating procedures of the bending machine, use personal protective equipment correctly, and prevent safety accidents.

22. Regularly calibrate measuring tools

Regularly check and calibrate various measuring tools, such as vernier calipers, angle rulers, etc., to ensure the accuracy of the measurement data.

23. Optimize the bending process

According to the actual production situation, continuously optimize the bending process to improve production efficiency and product quality.

24. Maintain the work surface

Regularly clean and maintain the work surface of the bending machine to avoid damage caused by sliding or jamming of the workpiece.

25. Pay attention to environmental conditions

Ensure that the working environment temperature, humidity, light and other conditions of the bending machine are good, which is conducive to the stable operation of the machine.

26. Make a good emergency plan

Develop a complete emergency plan to quickly respond to and deal with machine failures or abnormal situations.

27. Regularly check the frame

Regularly check the deformation and looseness of the bending machine frame, find problems in time and repair them.

28. Maintain good working habits

Cultivate good working habits of operators, such as regular cleaning, minor repairs, etc., which is conducive to extending the service life of the machine.

In short, through the above 28 tips, you can effectively maintain and maintain the bending machine, extend its service life, and improve production efficiency and product quality. If you encounter any problems in actual operation, please feel free to contact us and we will try our best to help you.