WILA Hydraulic Adaptive Clamping System: Intelligent Revolution in Bending Process

In the processing area of ​​ZYCO's manufacturing workshop, a brand new bending machine is running. Unlike before, this equipment is equipped with the industry-leading WILA hydraulic adaptive clamping system, and the operators are gathered around, marveling at its excellent performance.

"It used to take at least ten minutes to adjust the clamp. Now, once the steel plate is put on, it is firmly fixed in an instant, and there is no need for repeated calibration!" An operator said excitedly.

In the bending process of metal sheets, the stability of the clamp directly affects the accuracy of the finished product. Traditional mechanical clamping devices rely on manual adjustment, which is not only time-consuming, but also prone to rebound or displacement when processing high-hardness materials, resulting in bending angle deviation and even requiring secondary rework. In addition, when frequently changing molds, workers have to spend a lot of time disassembling and recalibrating, which slows down the pace of production.

The introduction of the WILA clamping system has completely changed this situation. Its core advantage lies in the hydraulic adaptive clamping technology, which can automatically adjust the clamping force according to the thickness and material of the plate to ensure zero displacement of the steel plate during the bending process.

1. Instant clamping without manual intervention

The WILA system uses intelligent hydraulic control. Just put the sheet into the work area, and the clamp will automatically adapt and apply the optimal clamping force. The whole process takes only 1-2 seconds, which is much faster than the manual adjustment method of traditional clamps.

2. Anti-rebound design, greatly improved bending accuracy

One of the biggest challenges in the bending process is the rebound effect-the metal sheet will produce elastic deformation after being stressed, resulting in a deviation between the final angle and the target value. WILA's dynamic pressure compensation technology can adjust the clamping force in real time during the bending process, effectively suppress rebound, and make the bending angle accurate to ±0.1°, greatly improving product consistency.

3. Quick mold change, downtime reduced by 60%

"In the past, changing the mold required screwing, positioning, and then locking, which took a long time. Now WILA's quick change system can be completed in seconds!" An operator exclaimed.

WILA's modular quick-change design allows operators to quickly replace molds of different specifications without using additional tools, reducing the equipment switching time from the original 10-15 minutes to within 30 seconds, significantly improving production efficiency.

With the advancement of the times, intelligent and high-precision processing equipment has become the core competitiveness of the manufacturing industry. The WILA clamping system solves the pain points of traditional bending processes. The WILA system brings not only technological upgrades, but also optimization of the overall production model.

In the fiercely competitive sheet metal processing industry, precision and efficiency are the lifeline of the enterprise. The application of the WILA hydraulic adaptive clamping system can make the bending process intelligent and set a new benchmark for the entire industry.